Hammerhead Stoneworks

Earlier this week, blacksmith Lynda Metcalfe and I drove to Chapel Hill to put the finishing touches on our collaboration, the Ironwoods neighborhood sign. It was satisfying to see this project through; discussions with the homeowner’s association had started a year ago November. The time invested was well spent. This sign is a work of art.

The sign sits on an island and is visible to traffic in both directions. Each side of the sign has its own flow of vines and is its own piece.

Lynda’s work has great depth. The letters are raised from the back panel and vines wind their way behind the letters, poking through here and there.

In this image from Lynda’s shop, you can see how she lined up the lettering on each side so that one set of fasteners reached through to catch the word Ironwoods running in both directions. Lynda’s primary focus in architectural metalwork; it was great to work with another artisan with such a strong construction ethos. We both aspired to create something strong and beautiful. Craftsmanship should be more than pretty.
(photo by Lynda Metcalfe)

All in all, the experience of working at Ironwoods was unlike any other I’ve ever had in my career. They know how to treat craftspeople. Concerned neighbors brought out orange cones to protect us from distracted drivers. Virginia made me soup. A kindly stranger delivered me hot chocolate (with whipped cream!) on a cold day. Ethan and Logan supplied me with marbles, since I forgot my own back home. I am sincerely grateful for the kindness and enthusiasm shown for the process and the finished product. It is a great joy to create work for people who appreciate it.

Special thanks are owed to Matthew Feldt who saw this project through from a seed of an idea to a fully grown vine. He navigated the design process with grace, championed the project from start to finish and lent his strong back, his photographic eye and even his garage to the effort. The sign doesn’t happen without Matthew. Thank you.

All of the photographs in this blog posting, unless otherwise noted, are by Matthew Feldt.

I have been playing with letter carving. This time I tried working on a naturally textured surface, a scrap of sandstone left over from a flagging project. I bought a pair of reading glasses today, to keep the dust out of my eyes and to help me really see, in riveting detail, the letters as I work them.

I got this image from Lynda earlier this week showing the metalwork underway. I especially like the grid drawn underneath in soapstone.

Back to Chapel Hill for a couple of days recently. The stone structure is finished. It waits patiently under wraps for the ironwork.

Here’s a close up of a wall section. There are two marbles hidden in the wall, gifts from Ethan and Logan. Sadly, the marbles aren’t visible in this view.

I posted a blog entry at Papershine about my visual planning strategies for this project. Click the image to be linked to my other blog.

My current project has me journeying to Chapel Hill to build a entry sign for the Ironwoods neighborhood. Two years ago I built a memorial bench in this same neighborhood for Grandpa Tony. I am delighted that they invited me back to complete this project, a collaboration between myself and blacksmith & artist Lynda Metcalfe. I met Lynda during the Handmade House in the Ramble project and have been hoping to find a way to work with her ever since. I am excited about the collaboration and how the final piece will mesh our two crafts and styles into a seamless design.

The boulders are anchored in concrete and the wall sits on a slab. The wall is structural stone, about fourteen inches thick. The big boulder (roughly 1500 pounds) has a perfect notch for my cell phone.

I used a sheet of foam core to create a template of the boulder’s shape to give Lynda a rough guide as to where her ironwork will tie into the stonework.

Thanks be to Matthew Feldt for the photographs and all his help with this project.

During the installation process in Gainesville, my friend Mary Padua brought a group of students from the University of Florida to the site. She is a professor in the Landscape Architecture program at UF and a gifted designer and photographer. The students are studying implementation and construction drawings. I talked briefly about the project, about the work in general and designing with stone. At the end of the conversation, I ran through my five suggestions for young designers:

Learn the local geology

Just as a designer moving to Colorado would set out quickly to learn the local plants, learning about the local geology can be an invaluable asset. The make up of the Earth varies more dramatically from place to place than many realize. Knowing what types of rock are present, their formation and structure can help a designer choose the best application for each. The finished product is stronger and more durable and it looks like it belongs to the place it built. Also, the more you knows about the local geology, the more you can understand about the forces that will actively try to destroy your work such as erosion and earth movement.

Connect with local craftspeople

Large architecture firms hire large builders. This is cost-effective and helps to ensure compliance with the myriad laws that control construction. But large builders don’t have the vision or the gift of invention that independent craftspeople do. Local craftspeople understand their materials intimately and create distinctive works that celebrate creativity and are meant to last. Employing local craftspeople is the sustainable choice for the economy as well; they spend their wages in their communities and often support other small businesses. Local craftspeople are a fantastic asset to the design process as well, adding a strong practical understanding to the conceptual development of an idea.

Build dry

Dry stonework is the sustainable choice for landscape applications such as retaining walls, paths, patios, and steps. A well-crafted drystone retaining wall will have a smaller carbon footprint and will outlast a similarly sited mortared wall. I offer a more detailed take on this here.

Water always wins

There’s a misconception that modern materials and techniques are so advanced and technologically sophisticated that they can withstand any assault, resist any force. This is patently false. Water always wins. The forces of weather over time should be a central consideration in the design and implementation of every project.

Learn about business and marketing

I expect that most young Landscape Architects will start working in larger firms and over the early years of their design careers get practice at the whole range of design tasks. Many will, at some point, strike out on their own. It’s an amazing journey and incredibly rewarding, but it can be very challenging to start your own business. I encourage everyone to start learning their way around the business side of the design and construction trades now. Project bidding, tax issues and insurance requirements sneak up fast when you set up your own shop. Marketing is often very difficult for the self-employed. Taking classes now and reading books can be helpful. Learning by doing is best, if you can find opportunities to handle the business side earlier

Last week I traveled down to Florida and installed the “Blue Spiral” which I’ve been working on for the past few weeks.

I drove down on Monday and the stone arrived the next morning. It was a soggy day, but mild compared to the weather Gainesville had endured all summer. It never topped 90 on my whole trip, but the week before it had been pushing 100.

It took me a day and a half to pack up all the stones for travel. I used cardboard between each layer on a pallet and shimmed under stones to keep everything level and tight. Lots of strips of cardboard went between the stones on each layer, so that there wouldn’t be any movement and vulnerable points wouldn’t be broken. Then I shrink-wrapped the heck out of it. It all traveled beautifully; there was no damage to any of the 105 pieces. Thanks to Dennis at Dayrunner Systems for taking such care with my delivery.

It took three very full days to install, plus some final tweaks in Friday morning before I started my drive home. My favorite part of the installation process was seeing the stone in natural light. I had built it in the shop, but it was always deeply shaded in there, with a few florescent lights overhead. Thursday evening, when it was substantially complete and the sun was setting, I really got to see the richness of the color in the composition. It was a very gratifying moment.

Here’s the piece in its new home. I placed some sod around the edges, but I think the landscape crew will make some adjustments to that, maybe even add a gravel path. It’s sited at the Gainesville Regional Utilities Eastside Operations Center. It’s a huge new campus, with seven new buildings, all of which will be certified LEED Silver. It’s an impressive place.

On Thursday, my friend Mary Padua brought a group of students from the University of Florida to the site site. She is a professor in the Landscape Architecture program at UF and a gifted designer and photographer. The students are studying implementation and construction drawings. I talked briefly about the project, about the work in general and designing with stone. I’m hoping that someone took a picture or two that I can post here in the near future, with notes on the conversation.

I owe a debt of deep gratitude to John Hayes, the Public Art Coordinator of the City of Gainesville’s Art in Public Places Trust and his board for giving me this opportunity. I am also very grateful to Reid Rivers, GRU’s Project Manager, who was incredibly helpful and supportive in shepherding the project along.

It’s not exactly a maker’s mark, but I did sign the bottom of stone 8.1 with a Sharpie.

The Blue Spiral is an original Artwork commissioned by and in the public art collection of the City of Gainesville.

The piece is ready for its unveiling tomorrow. I’m hosting an open house at the studio tomorrow morning, before I take it all apart and load it on pallets. Click the image above for a larger version. I intend to make another panorama, making sure to get the entire thing in the picture…